US20250214195A1
SUBSTRATE POLISHING MODULE, SUBSTRATE POLISHING DEVICE, AND SUBSTRATE POLISHING METHOD USING THE SAME
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Samsung Electronics Co., Ltd.
Inventors
Jieun SEO, Donghoon KWON
Abstract
A substrate polishing module according to at least one embodiment includes a pair of ring-shaped platens disposed along the circumference of the substrate, respectively on the upper and lower portions of the substrate, a polishing pad disposed on each platen of the pair of platens and in contact with the upper and lower surfaces of the substrate to polish a bevel of the substrate, and a driver that rotates each of the platens.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001]This application claims priority to and the benefit of Korean Patent Application No. 10-2024-0001166 filed in the Korean Intellectual Property Office on Jan. 3, 2024, the entire contents of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION
(a) Field of the Invention
[0002]The present disclosure relates to a substrate polishing module, a substrate polishing device, and a substrate polishing method using the same.
(b) Description of the Related Art
[0003]Chemical mechanical polishing (CMP) process, which planarizes semiconductor substrates, is a process of polishing various thin films on the substrate to planarize or remove the surface of the substrate by making chemical changes to the surface of the material to be polished to facilitate mechanical polishing.
[0004]CMP processes may include a process of removing portions of the surface of a substrate or removing a film by changing the film surface to a soft state for polishing by a chemical reaction, and then removing the softened surface by mechanical polishing using a pad rotating at high speed.
[0005]In particular, in order to minimize defects occurring in the edge region of the substrate, bevel CMP technology that removes defect sources present in the edge region of the substrate is important.
[0006]Bevel CMP technology, which polishes the bevel region, which refers to the rounded edge of the conventional substrate, uses a plurality of polishing tapes with abrasives attached to polish the bevel portion of the substrate.
[0007]In the case of the conventional method, the polishing tape, which is a consumable, needs to be frequently replaced, and the structure of the polishing tape and the operation equipment thereof for polishing the bevel portion of the substrate is complicated.
[0008]Regarding bevel CMP technology, which polishes the bevel of a substrate, there is a need to simplify equipment structure and improve productivity.
SUMMARY OF THE INVENTION
[0009]Embodiments of the present disclosure attempts to solve the above issues, and provide a substrate polishing module, a substrate polishing device, and a substrate polishing method using the same capable of simplifying the bevel CMP equipment structure by performing CMP on the bevel area using a polishing pad disposed on a ring-shaped platen disposed along the circumference of the substrate, respectively on the upper and lower portions of the substrate.
[0010]A substrate polishing module according to at least one embodiment includes a pair of ring-shaped platens configured to be, respectively, disposed along a circumference of an upper portion and a lower portion of a substrate; a polishing pad on each platen of the pair of platens such that the polishing pad is configured to be in contact with a corresponding one of an upper and lower surface of the substrate and to polish a bevel of the substrate; and at least one driver configured to rotate the pair of platens.
[0011]A substrate polishing module according to at least one embodiment includes a chuck plate configured to seat a substrate; a chuck shaft configured to support and rotate the chuck plate; and a substrate polishing module configured to be disposed on upper and lower portions of the substrate and to polish a bevel of the substrate, wherein the substrate polishing module comprises a pair of ring-shaped platens configured to be disposed along a circumference the upper and lower portions of the substrate, a polishing pad on each of the pair of platens such that the polishing pad is configured to be in contact with a corresponding one of an upper or lower surface of the substrate and to polish the bevel of the substrate, and at least one driver configured to rotate each of the pair of platens.
[0012]A substrate polishing method according to at least one embodiment includes seating a substrate on a chuck plate; disposing a pair of ring-shaped platens along a circumference of the substrate such that the pair of platens are respectively on an upper or lower portion of the substrate, and such that polishing pads disposed on each of the pair of platens contacts the substrate; and rotating each of the pair of platens and the chuck plate such that a bevel of the substrate is polished.
[0013]According to embodiments, it is possible to increase the replacement cycle of polishing pads, which are consumables, simplify the structure of bevel CMP equipment, and improve productivity, compared to existing bevel CMP equipment.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028]Hereinafter, the present disclosure will be described in detail hereinafter with reference to the accompanying drawings, in which embodiments of the present disclosure are shown. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present disclosure.
[0029]The drawings and description are to be regarded as illustrative in nature and not restrictive. Like reference numerals designate like elements throughout the specification.
[0030]Size and thickness of each constituent element in the drawings are illustrated for better understanding and ease of description, the following embodiments are not limited thereto. In the drawings, the thickness of layers, films, panels, regions, etc., may be exaggerated for clarity. In the drawings, the thickness of some layers and regions may be exaggerated for ease of description.
[0031]Throughout the specification, the term “coupled” does not mean only that “directly coupled”, but also mean that “indirectly coupled” with another element in between. In addition, unless explicitly described to the contrary, the word “comprise”, and variations such as “comprises” or “comprising”, will be understood to imply the inclusion of stated elements but not the exclusion of any other elements.
[0032]It will be understood that when an element such as a layer, film, region, or substrate is referred to as being “on” or “above” another element, it can be “directly on” the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” another element, there are no intervening elements present. Further, when an element is referred to as being “on” or “above” a reference element, it can be positioned above or below the reference element, and it is not necessarily referred to as being positioned “on” or “above” in a direction opposite to gravity.
[0033]In addition, the phrase “on a plane” means a view from a position above the object (e.g., from the top), and the phrase “on a cross-section” means a view of a cross-section of the object which is vertically cut from the side.
[0034]Hereinafter, a substrate polishing module, a substrate polishing device 10, and a substrate polishing method using the same according to at least one embodiment of the present disclosure will be described in more detail with reference to the drawings.
[0035]
[0036]As shown in
[0037]The bevel of the substrate 1 refers to an inclined region among the edge portions of the substrate 1, and refers to a rounded edge portion among the edge portions of the substrate 1.
[0038]First,
[0039]
[0040]
[0041]Since the driver 140 is not disposed on the same plane as the ring-shaped platen 110, the connecting portion 142 connecting the driver 140 and the platen 110 may include a planar connecting portion disposed on the same plane as the ring-shaped platen 110, and a vertical connecting portion disposed perpendicular to the planar connecting portion and one end of which is connected to the driver 140.
[0042]
[0043]In addition, the driver 140 is not limited to the position shown in
[0044]In the drawings below, the connecting portion 142 and the driver 140 connected to the platen 110 are not shown, and only the platen 110 is shown.
[0045]This is for describing the structure of the platen 110, and although not shown, the driver 140 is connected to the platen 110 in the substrate polishing module 100 according to the present disclosure, and the platen 110 is rotatable by the driver 140.
[0046]
[0047]In the substrate polishing module 100 according to
[0048]The following description of
[0049]First,
[0050]As shown in
[0051]
[0052]As shown in
[0053]Additionally, the polishing pad 120 may include a plurality of roll pads 124 surrounding the roll pad support 122 and are partially disposed to protrude from the upper and lower surfaces of the platen 110.
[0054]The roll pad 124 comes into contact with the substrate 1 through a portion disposed to protrude from the plane of the platen 110, and thus the bevel region of the substrate 1 may be polished. That is, the polishing for the substrate 1 may be performed according to the rotation of the roll pad 124 that rotates together with the roll pad support 122.
[0055]Although not shown, rotation of the roll pad support 122 and the roll pad 124 may be operated through a rotation driver (not shown). The rotation driver may be disposed inside each of the platens 110, but the placement position of the rotation driver is not limited to a specific location.
[0056]
[0057]The polishing portion 130 in contact with the substrate 1 may include an abrasive A and an adhesive B binding the abrasive A. The abrasive A may include diamond, etc., and the particles of the abrasive A may form the roll pad 124 together with the adhesive B.
[0058]
[0059]
[0060]In at least one embodiment, the substrate polishing module 100 may further include a conditioning portion 150 that conditions the polishing pad 120 when the polishing pad 120 is polishing the bevel region of the substrate 1.
[0061]As shown in
[0062]The conditioning body 152 may be disposed on the outer upper and lower portions of each of the pair of platens 110 disposed on the upper and lower portions of the substrate 1 and may be disposed to face the polishing pad 120. The conditioning pad 154 may be fixed to the conditioning body 152 and disposed to face the polishing pad 120 and be in contact with an exposed portion of the polishing pad 120.
[0063]The body support 156 that supports the conditioning body 152 may be connected to the conditioning body 152 and may be configured to move the conditioning body 152 up and down. Through the vertical movement of each body support part 156, which is respectively disposed on the upper and lower portions of the substrate 1, the conditioning pad 154 may be positioned to contact with the roll pad 124 when the polishing pad 120 requires conditioning.
[0064]
[0065]In
[0066]In other words, the conditioning portion 150 may be disposed, respectively, on the outer upper and lower portions of each of the platens 110, to be contact with each polishing pad 120, and serves the role of conditioning the roll pad 124 of the polishing pad 120. At this time, the conditioning pad 154 may be made of diamond.
[0067]When the platen 110 rotates with the conditioning pad 154 disposed in contact with the roll pad 124, the plurality of roll pads 124 disposed to protrude from the platen 110 may be conditioned by the conditioning pad 154. For example, the conditioning pad 154 may remove debris from the plurality of roll pads 124 and/or ensure even wearing of the plurality of roll pads 124.
[0068]
[0069]In the conditioning portion 150 shown in
[0070]In contrast, the conditioning portion 150 shown in
[0071]Specifically, the conditioning portion 150 has a structure in which the other end of each body support 156 is connected by a vertically arranged linkage portion 158. In this case, the separation distance of each body support 156 is fixed as the length of the linkage portion 158. In at least one example, the linkage portion 158 may include, e.g., a piston, a gear train, and/or the like.
[0072]The conditioning portion 150 in
[0073]Specifically, when not conditioning the polishing pad 120, the conditioning portion 150 leaves the substrate 1 and moves to the side, but when conditioning the polishing pad 120, the conditioning portion 150 moves closer to the substrate 1. That is, for conditioning, the position of the conditioning pad 154 may be adjusted to the position of the polishing pad 120 so that the conditioning pad 154 corresponds to the roll pad 124 of the polishing pad 120.
[0074]
[0075]As shown in
[0076]At this time, a plurality of conditioning pads 154 that are fixed to the conditioning body 152 and condition the polishing pad 120 may be disposed along the conditioning body 152.
[0077]First,
[0078]
[0079]As shown in
[0080]
[0081]As shown in
[0082]Although the driver 140 is not shown in
[0083]First,
[0084]As shown in
[0085]
[0086]
[0087]
[0088]As shown in
[0089]
[0090]As shown in
[0091]Although the driver 140 is not shown in
[0092]First, as shown in
[0093]As shown in
[0094]The ring-shaped polishing pad 120 may be attached to the upper and lower surfaces of each platen 110 where the platen 110 is in contact with the substrate 1.
[0095]
[0096]
[0097]Unlike in
[0098]More specifically, unlike in the case of
[0099]Accordingly, in the case of
[0100]
[0101]As shown in
[0102]Although the driver 140 is not shown in
[0103]First,
[0104]However, compared to the substrate polishing module 100 according to the embodiment shown in
[0105]As in
[0106]In other words, the pair of platens 110 including the polishing pad 120 are positioned close to the substrate 1, and each recovery platen 128 is positioned close to each platen 110 rather than the substrate 1, so that each platen 110 including the polishing pad 120 may be disposed between each recovery platen 128 and the substrate 1.
[0107]
[0108]
[0109]As shown in
[0110]
[0111]That is,
[0112]Looking at the polishing pad 120 disposed on the platen 110 in
[0113]Additionally, the polishing pad 120 may include a plurality of tape portions 127 that surround the tape support 126 and have a portion of the tape portions protruding from at least one of the upper and lower surfaces of the platen 110.
[0114]
[0115]In the platen 110 shown in
[0116]The tape portion 127 protruding from the lower surface of the platen 110 may be connected to the recovery platen 128 disposed on the lower portion of the platen 110.
[0117]The tape portion 127 wound around the tape support 126 may be released from the tape support 126 by rotation of the tape support 126 built in the platen 110. The recovery platen 128 may include a recovery portion 129 that recovers the unwound tape portion 127.
[0118]The recovery portion 129 is built into the recovery platen 128 and has a structure capable of rotating along the length of the recovery portion 129. Specifically, the recovery portion 129 built inside the recovery platen 128 may rotate on an axis disposed parallel to the inside of the recovery platen 128.
[0119]The recovery portion 129 may recover the used tape portion 127 according to the rotation of the recovery portion 129.
[0120]Although not shown, the rotation of the tape support 126 and the recovery portion 129 may be operated through a rotation driver (not shown). The rotation driver may be disposed inside the platen 110 and the recovery platen 128, respectively. However, the placement position of the rotation driver is not limited to a specific position.
[0121]
[0122]When using the substrate polishing module 100 including the polishing pad 120 including the tape portion 127 shown in
[0123]
[0124]As shown in
[0125]As such the controller 400 may communicate with any or all other elements described with reference to
[0126]Here, the substrate polishing module 100 is the substrate polishing module 100 described in
[0127]Depending on the embodiments, the polishing pad 120 may include the plurality of roll pad supports 122 disposed inside each platen 110 and the plurality of roll pads 124 surrounding each roll pad support 122.
[0128]For example, the plurality of roll pad supports 122 are built into each platen 110 and may rotate on an axis disposed in parallel in each platen 110. The plurality of roll pads 124, each surrounding the plurality of roll pad supports 122, may have a portion protruding from the upper and lower surfaces of the platen 110.
[0129]The roll pad 124 may include the polishing portion 130 that contacts the substrate 1 and polishes the bevel of the substrate 1, and the adhesive portion 132 disposed between the roll pad support 122 and the polishing portion 130 to adhere the roll pad support 122 and the polishing portion 130.
[0130]The polishing portion 130 in the substrate polishing device 10 according to
[0131]The conditioning portion 150 may further include the conditioning body 152 disposed on the outer upper and lower portions of each of the platens 110 disposed on the upper and lower portions of the substrate 1 and facing the polishing pad 120, the conditioning pad 154 fixed to the conditioning body 152 and in contact with the polishing pad 120, and the body support 156 supporting the conditioning body 152.
[0132]According to the embodiment, the body support 156 may move up and down independently, allowing each of the conditioning bodies 152 to move up and down.
[0133]According to at least one embodiment, the conditioning body 152 may have a ring shape, and in this case, a plurality of conditioning pads 154 may be disposed along the conditioning body 152.
[0134]
[0135]As shown in
[0136]The substrate polishing module 100 herein is the substrate polishing module 100 described in
[0137]In addition, the polishing pad 120 may include the driver 140 configured to move each platen 110 up and down and rotating each platen 110 on the substrate 1.
[0138]The polishing pad 120 in the substrate polishing device 10 according to
[0139]The polishing portion 130 may further include the slurry portion 160 that supplies slurry L towards the substrate 1 to polish the bevel of the substrate 1 using the polishing pad 120 formed of polyurethane.
[0140]
[0141]As shown in
[0142]
[0143]The substrate polishing module 100 in
[0144]Accordingly, as shown in
[0145]The conditioning pad 154 conditions the polishing pad 120 positioned on the upper and lower portions of the substrate 1, may further include the conditioning pad 154 disposed on the outer upper and lower portions of each of the platens 110 move toward the polishing pad 120, and the conditioning pad 154 fixed to the conditioning body 152 conditions the polishing pad 120 by contacting with the polishing pad 120.
[0146]
[0147]The substrate 1 polishing method using the substrate polishing device 10 according to the present disclosure may include, the driver 140 rotates each of the platens 110, and/or the chuck shaft 300 rotates the chuck plate 200, as shown in
[0148]
[0149]The substrate polishing module 100 in
[0150]Accordingly, as shown in
[0151]While this disclosure has been described in connection with what is presently considered to be practical embodiments, it is to be understood that the disclosure is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims
What is claimed is:
1. A substrate polishing module, comprising:
a pair of ring-shaped platens configured to be, respectively, disposed along a circumference of an upper portion and a lower portion of a substrate;
a polishing pad on each platen of the pair of platens such that the polishing pad is configured to be in contact with a corresponding one of an upper and lower surface of the substrate and to polish a bevel of the substrate; and
at least one driver configured to rotate the pair of platens.
2. The substrate polishing module of
a plurality of roll pad supports in each of the pair platens, the plurality of roll pad supports configured to rotate on an axis parallel to the upper or lower surfaces of the substrate; and
a plurality of roll pads surrounding each of the roll pad supports and partially protruding from at least one of an upper surface or a lower surface of each of the pair of platens.
3. The substrate polishing module of
a polishing portion configured to contact the substrate and to polish the substrate; and
an adhesive portion between the roll pad support and the polishing portion adhering the roll pad support and the polishing portion.
4. The substrate polishing module of
a conditioning portion configured to condition the polishing pad.
5. The substrate polishing module of
a conditioning body configured to be disposed on at least one of an outer upper portion or an outer lower portion of each of the pair of platens disposed on the upper and lower portions of the substrate;
a conditioning pad fixed to the conditioning body and configured to contact the polishing pad while the conditioning body is disposed on the at least one of the outer upper portion or the outer lower portion of each of the pair of platens; and
a body support supporting the conditioning body.
6. The substrate polishing module of
7. The substrate polishing module of
8. The substrate polishing module of
9. The substrate polishing module of
a polishing portion configured to contact the substrate and to polish the substrate; and
an adhesive portion adhering the polishing portion to each of the pair of platens.
10. The substrate polishing module of
11. The substrate polishing module of
12. The substrate polishing module of
a slurry portion configured to supply a slurry toward the substrate.
13. The substrate polishing module of
a plurality of tape supports built into each of the pair of platens, the plurality of tape supports configured to rotate on an axis parallel to the upper or lower surfaces of the substrate; and
a plurality of tape portions surrounding each of the tape supports and partially protruding from at least one of an upper surface or a lower surface of each of the pair of platens.
14. The substrate polishing module of
a plurality of recovery platens each in parallel with a corresponding tape support of the plurality of tape supports and configure such that each of the pair of recovery platens comprises a recovery portion configured to recover a tape portion released from the corresponding tape support by rotation of the corresponding tape support.
15. A substrate polishing device, comprising:
a chuck plate configured to seat a substrate;
a chuck shaft configured to support and rotate the chuck plate; and
a substrate polishing module configured to be disposed on upper and lower portions of the substrate and to polish a bevel of the substrate,
wherein the substrate polishing module comprises
a pair of ring-shaped platens configured to be disposed along a circumference the upper and lower portions of the substrate,
a polishing pad on each of the pair of platens such that the polishing pad is configured to be in contact with a corresponding one of an upper or lower surface of the substrate and to polish the bevel of the substrate, and
at least one driver configured to rotate each of the pair of platens.
16. The substrate polishing device of
a conditioning portion configured to condition the polishing pad.
17. The substrate polishing device of
a slurry portion configured to supply a slurry toward the substrate.
18. A substrate polishing method, comprising:
seating a substrate on a chuck plate;
disposing a pair of ring-shaped platens along a circumference of the substrate such that the pair of platens are respectively on an upper or lower portion of the substrate, and such that polishing pads disposed on each of the pair of platens contacts the substrate; and
rotating each of the pair of platens and the chuck plate such that a bevel of the substrate is polished.
19. The substrate polishing method of
conditioning each of the pair of platens using conditioning pads disposed on outer upper and lower portions of each of the pair.
20. The substrate polishing method of
supplying a slurry from a slurry portion to the substrate.